PROJECT
40kVA Dual Emissions Compliant Mobile Generators
Industrial
Application
Prime
CUSTOMER
Regen Robotics
POWER
Yanmar 4TNV98C
LOAD BANK
FUEL
HIGHLIGHTS
  • Emissions compliant in both the US and EU.
  • 1500rpm / 400v / 50hz - 40kVA and 1800rpm / 460v / 60hz - 45kVA Switchable
  • Yanmar Dual Certified Industrial Engine provides EPA Tier 4 Final and EU Stage V emission compliance
DESCRIPTION

Delivering Bespoke Power Generation Solutions for the Oil Refinery Industry

iPower recently completed 2 bespoke dual-emission-compliant mobile generators tailored for use in the oil refinery and fuel storage terminal tank cleaning industry. This project showcased our expertise in creating advanced, reliable, and environmentally friendly solutions that adhere to strict international standards.

Built for the Task

This project required us to create mobile generator sets that could handle the unique demands of tank cleaning across refinery sites. Our solution was engineered to meet emissions regulations in both the US and EU, so the system could be used across different regions without worry. Plus, we made sure the generator could switch between EU and US supply voltages and frequencies at the flick of a switch. With both EU 400v and US 500v options available and a 50/60Hz selector, the transition between different power needs is seamless and easy.

Performance You Can Count On

We fitted the generator with a Yanmar Dual Certified Industrial Engine, which meets the latest EPA Tier 4 Final and EU Stage V emissions standards, meaning it runs efficiently and with minimal environmental impact, no matter where it's used.

The generator is housed in a custom high-performance acoustic enclosure, designed to keep noise levels down while ensuring it can run for extended periods. It’s perfect for the long tank cleaning jobs where uninterrupted power is critical.

Prioritising Safety and Simplicity

Safety and operational efficiency were paramount in this project. The generators were equipped with air inlet overspeed prevention valves, which are crucial in safeguarding against the intake of flammable gases—a critical consideration in the refinery environment. The system also featured manual and automatic controls for Diesel Particulate Filter (DPF) regeneration, ensuring that the engine consistently operates at peak performance in line with manufacturer specifications.

For added convenience and safety, the generator sets included canopy-mounted emergency stop (E-stop) buttons and a remote, lockable fuel fill pipe, making operation as secure and convenient as possible.

Conclusion

This project is just one example of how we provide customised, emissions-compliant power solutions that can stand up to the toughest environments, like oil refineries. Whether you need a mobile power unit for hazardous areas or complex, highly regulated industries, we’re here to design a system that fits your exact needs.

Reach out to us today to see how we can power your next project.

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SERVICES

Generator Sales
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Generator Sales
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We carry a range of open and enclosed diesel generators from market leading manufacturers, as well as our own iPower range of sound attenuated canopies. Our pre and after sales service are best in class, including design advice from our engineering team and comprehensive service and warranty cover.

Design and Manufacture
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Design and Manufacture
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We provide bespoke generators to a range of customers, built to exacting specifications. We have particular experience serving the global manufacturing sector, designing and building generators for use in crushing, screening, batching and other heavy industrial applications.

Flexible long and short term hire
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Flexible long and short term hire
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We offer tailored, customer focused hire solutions across market sectors. Contact us and one of our engineering team will ensure you receive a ‘best fit’ hire solution, both in terms of technical suitability and cost per kVA. We can deliver and collect your hire equipment with our own fleet of specialist vehicles.

Service and Maintenance
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Service and Maintenance
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iPower carry the tools and expertise to maintain power generation equipment of all shapes and sizes, regardless of manufacturer or brand. Whether that be for a one of service, or a retained service agreement – you can be confident in our ability to keep your key assets online.

Construction Project Solutions
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Construction Project Solutions
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One of our key specialisms is the design, supply and installation of turnkey generator packages for major construction projects. We can deliver the complete installation, including ventilation ductwork, fans, extended twin wall flue systems, fuel delivery and fuel storage / transfer systems. We understand the construction project life cycle and our place within it.  

Mobile Power Solutions
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Mobile Power Solutions
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We design and build high-kVA mobile generator and load bank installations on ISO 30ft and 40ft articulated trailer platforms. These can include elements such as fuel tanks, MotoReel RC cable reels and auxiliary generators; they are built to order, are fully customisable and are extremely cost-effective mobile power solutions.

MotoReel Remote Control Reel
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MotoReel Remote Control Reel
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This fully customisable cable reel was developed by iPower to safely and easily coil /uncoil heavy copper cable when temporarily supplying or testing an installation with a mobile asset. Designed, engineered and built at our production facility; it is a completely unique variable speed, motorised, remote control reelsuitable for cable, rope, hose, flex pipe and more.

Synchronisation and Power Control Systems
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Synchronisation & Power Control Systems
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iPower are specialists in power and engine control. We have extensive experience in the synchronisation of single gensets to mains, multiple gensets together and multiple gensets to mains. We can provide a turnkey control solution, incorporating programmable generator / mains controllers, motorised circuit breakers, testing, G10/G99 compliance, DNO injection witness testing and more.

Auto Transfer Switches
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Auto Transfer Switches
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Installation and commissioning
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Installation and commissioning
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Our team of qualified electricians and generator specialists, alongside our partners in the technical supply chain, are up for the most exacting engineering challenges.There is no project too large or too complex that iPower cannot deliver a best-in-class installation and oversee a comprehensive testing and commissioning process.

Mobile load testing
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Mobile load testing
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iPower provide comprehensive load testing services at our facility, or at your premises. Our compact trailer fixed load banks simulate resistive / inductive loads up to1250kVA and our progressive kVA step testing regime gives you the confidence that your critical generation assets are up to the challenge when called upon in the worst case scenario.

Control & Automation
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Control & Automation
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Our sister company, Elect Automation offers flexible machine control and automation packages (often coupled with iPower generation units) for a wide variety of applications. Our ethos is centred on finding the simplest, most economic, most resilient control system for each application, regardless of perceived ‘complexity’.